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Custom Apparel Printing: The Best Methods for Your Brand

Writer's picture: Lettuce PrintLettuce Print

If you’re looking to create branded merchandise, work uniforms, or promotional clothing, choosing the right custom apparel printing method is essential. At Lettuce Print, we offer screen printing, embroidery, DTG, DTF, and HTV to give you high-quality, long-lasting apparel.


Each printing technique has unique advantages, and this guide will help you determine the best option for your needs.


Why Custom Apparel Printing Matters

Printing on apparel is a powerful marketing tool that increases brand visibility and promotes team unity. Studies show that branded clothing improves customer recall and boosts engagement (FlowState Branding).


Beyond visibility, custom-printed apparel enhances credibility and trust by presenting a cohesive brand identity (Swiss Uniforms). Whether for corporate events, giveaways, or retail sales, the right printing method makes a big difference.


The Best Printing Methods for Custom Apparel

Screen Printing – Durable & Cost-Effective for Bulk Orders

Screen printing is the industry standard for custom t-shirts and hoodies. Using stenciled screens and ink, this method creates vibrant, long-lasting designs that stand out.


Best For:

  • Large bulk orders (cost-efficient for 50+ pieces)

  • Simple designs with bold colors

  • Cotton-based garments

Pros:

  • Extremely durable and long-lasting

  • Cost-effective for high-volume printing

  • Produces bold, high-quality colors

Cons:

  • Not ideal for small orders due to setup costs

  • Limited to simple designs with fewer colors


Need high-quality prints for bulk orders? Check out our screen printing services.


Embroidery – Professional & Long-Lasting

For a premium, high-end look, embroidery is the best choice. Instead of ink, designs are stitched directly onto the fabric, creating a textured and professional finish.


Best For:

  • Corporate uniforms, polos, and jackets

  • Hats and premium hoodies

  • Logos with a minimal color palette

Pros:

  • Highly durable and fade-resistant

  • Adds a luxurious, professional appearance

  • Works well on thicker fabrics like fleece and denim

Cons:

  • Not ideal for highly detailed or intricate designs

  • Higher cost per item compared to printed methods


Want a polished, embroidered look? Explore our embroidery options.


DTF (Direct to Film) – Versatile & Vibrant

DTF (Direct to Film) printing is an innovative method where a design is printed onto a transfer film, then applied to fabric using a heat press.


Best For:

  • Full-color, detailed prints

  • Cotton, polyester, and blended fabrics

  • Small to large batch orders

Pros:

  • Works on any fabric type

  • Produces vibrant colors and intricate details

  • Ideal for both small and large orders

Cons:

  • Less breathable than DTG

  • Requires heat pressing for application


Looking for a versatile print method? Check out our DTF printing services.


DTG (Direct to Garment) – Soft, Detailed Prints for Small Orders

DTG (Direct to Garment) printing works like an inkjet printer, applying full-color designs directly onto the fabric. This technique is great for short-run orders and complex designs.


Best For:

  • Small batch custom orders

  • Complex, multicolor graphics

  • 100% cotton apparel

Pros:

  • No setup fees, great for one-off and small batch prints

  • Soft, breathable feel—ink absorbs into the fabric

  • Perfect for photo-quality, full-color designs

Cons:

  • Best suited for cotton-based fabrics

  • Less cost-effective for large orders


Need high-detail, full-color prints? Explore our DTG options.


HTV (Heat Transfer Vinyl) – Perfect for Personalization

HTV (Heat Transfer Vinyl) uses cut-out vinyl sheets applied to fabric with heat. It’s ideal for customizing names, numbers, or logos on apparel.


Best For:

  • Team jerseys and athletic wear

  • Small batch or one-off orders

  • Cotton, polyester, and blends

Pros:

  • Great for individual customization (names/numbers)

  • Works on various fabric types

  • No setup fees, perfect for short runs

Cons:

  • Not suitable for intricate, detailed designs

  • Requires manual application for each item


Need custom names and numbers on apparel? Check out our HTV printing services.


Which Apparel Printing Method is Best for You?

Printing Method

Best For

Key Features

Screen Printing

Bulk orders

Cost-effective, bold colors, long-lasting

Embroidery

Professional wear

Premium, textured, durable

DTF Printing

All fabrics

Versatile, vibrant colors, fine details

DTG Printing

Small orders

No setup fees, soft feel, full-color designs

HTV Printing

Personalized designs

Ideal for names/numbers, short runs

Still unsure? Contact us today and we’ll help you choose the best printing method for your needs.


Why Choose Lettuce Print for Custom Apparel?

At Lettuce Print, we offer:

  • Expert design assistance—helping bring your vision to life.

  • Premium printing technology—ensuring vibrant, long-lasting results.

  • Fast turnaround times—we meet your deadlines without compromising quality.

  • Competitive pricing—bulk discounts and cost-effective solutions.


📢 Need help selecting the perfect printing method? Let’s get started!

 
 
 

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